Encap Thermoplastics Ltd specialises in creating high-quality injection-moulded plastic components for a variety of applications and industries. As a small, family-run business, we offer a personalised service and significant savings compared to our larger competitors. Discover more about our Moulding Services and get in touch with our friendly expert team today.
Moulding Services
Fast, Friendly & Efficient
Our Moulding Services
For over 20 years, we have provided moulding services to a diverse variety of industries including industrial, electronics, medical, scientific, automotive and consumer goods. So, how can we help? Here are the moulding services you can take advantage of when you come to us…
Injection Moulding
Encap offers cost effective plastic injection moulding, whether you require just a few hundred parts or many millions of parts. Prior to the first production run of new tooling we supply free samples to ensure your satisfaction.
Component Encapsulation
We have years of experience in product encapsulation by overmoulding. Some examples of using the process are, to add a protective layer around delicate electronics, to enhance design aesthetics or to add functionality to a design.
Insert Moulding
Injection moulded parts requiring metal inserts are also possible either by loading the inserts into the tool prior to moulding or by pushing the inserts into the parts after moulding.
Secondary Operations
Some design features are produced more cost effectively by performing secondary operations, drilling, tapping or milling after injection moulding.
Tool Tryouts and Sampling
Encap can trial your mould tools using our range of injection moulding machines from 22 – 175 ton.
We can process a wide variety of materials including, but not limited to PP, PE, POM, PA6, PA66, ABS, ASA, PC, PVDF, PPE, HIPS, GPPS.
How does it work?
We take care of your project every step of the way, from initial concept development and CAD design to prototype manufacture and full production. New moulding projects go through the following stages:
Initial Enquiry
We start by understanding your needs and gathering all the necessary details about your project.
CAD Design
We can design injection mould tools either from supplied CAD data or from product designs we create for you in-house. Our expert design team creates precise CAD models to bring your concept to life digitally.
Customer Approval
You’ll review and approve the CAD designs, ensuring they meet your specifications and expectations.
Prototype Manufacture
We can produce a prototype to test and refine the design before moving on to full-scale production.
Injection Mould Design
Our tooling engineers design the injection mould, ensuring it is optimised for quality and efficiency.
Tooling Manufacture
We manufacture the tooling required for production, using high-quality materials for durability and precision.
T1 Sample Approval
You’ll receive T1 samples for final approval, allowing you to verify the quality and accuracy of the mould.
Full Production
Once approved, we move to full production, ensuring consistent and high-quality output for your project.
Ready to see how our moulding services can take your project from quotation to completion? All you need to do is contact us today.
The Benefits of Moulding Services with Encap Thermoplastics Ltd
1
Personalised Service
As a small, family-run business, we can provide a personalised touch to each project. You’ll receive the dedicated attention and bespoke solutions that larger, more corporate companies often overlook.
2
Cost Savings
Enjoy significant savings with our competitive pricing. We offer high-quality moulding services at a fraction of the cost of our larger competitors, ensuring you get the best value for your investment.
3
Versatile Applications
Our expertise spans a wide range of industries, including industrial, electronics, medical, scientific, automotive, and consumer goods. No matter your industry, we can meet your requirements.
4
20+ Years of experience
With over 20 years in the toolmaking and plastic injection moulding industry, we have the experience to take your project from concept to production.
FAQs About Our Moulding Services
What types of industries are your services suitable for?
We serve a diverse range of industries, including industrial, electronics, medical, scientific, automotive, and consumer goods.
Do you offer custom design services?
Yes, we provide custom plastic injection moulded part design services using CAD software.
Can you handle small and large production runs?
We offer cost-effective plastic injection moulding whether you need just a few hundred parts or many millions of parts.
What materials can you process for injection moulding?
We can process a wide variety of materials, including PP, PE, POM, PA6, PA66, ABS, ASA, PC, PVDF, PPE, PPO, HIPS, and GPPS.
How do you ensure the quality of your moulding services?
We are accredited to ISO 9001:2015, the international standard that defines the requirements for a Quality Management System (QMS). We also offer free samples before the first production run of new tooling, and our process includes T1 sample approval to ensure quality and accuracy.
Why work with us?
ENGINEERING EXCELLENCE SINCE 1971
COMPETITIVELY & AFFORDABLY PRICED
SUSTAINBLE RECYCLING PROCESSES
Ready for bespoke, high-quality Moulding Services? Contact us today for more information!
Contact Us
Get In Touch
Phone:
Location :
Encap Thermoplastics Ltd
Unit 4 Bentalls Business Park
Bentalls, Pipps Hill, Basildon, Essex, SS14 3BN
United Kingdom
